Tyre manufacturing process flow chart pdf
information with OEMs to improve processes, increase production and reduce risks. Improving throughput and increasing machine uptime are top key performance indicators that can cut production cost for tire manufacturers. Tire manufacturers also need to manage the manufacturing process and ensure better asset utilization to maximize throughput.A tires tread design the grooves and patterns in the rubber on the top surface of the tire is crucial to its performance. The tread design plays an essential role in your tires grip in different types of driving conditions and can impact both your safety and your driving pleasure. tyre manufacturing process flow chart pdf
1 The first step in the tire manufacturing process is the mixing of raw materials to form the rubber compound. Railcars deliver large quantities of natural and synthetic rubber, carbon black, sulfur, and other chemicals and oils, all of which are stored until needed.
TIRE MANUFACTURING Over 200 raw materials go into tire's composition Sulphur Resin Silica Carbon black Synthetic Natural Textile ply Bead wires Inner liner PROCESS reinforcements Bead wires Textile band Metalic ply Two metalic belt plies Conformation Sidewalls warehouse TIRE& TUBE PRODUCTION FLOW CHART Main driver motor AC 2 HP x 6 P with inverter Drum shaft revolution: TIRE& TUBE PRODUCTION FLOW CHART Main driver motor AC 2 HP x 6 P with inverter Drum shaft revolution: 20 80 RPM Break of main shaft: DC inverter tyre manufacturing process flow chart pdf Pre para tion Tir e Com pon ents Bui lding a nd Ins pec tion Maxx isTi re Pro duct ion FlowC har t Maxxis Tire Production Flow Chart
Raw Materials Used 64. Tyre Manufacturing Process 4. 1 Compounding and Banbury mixing 9 4. 2 Milling 10 4. 3 Extruding and Calendering 11 4. 4 Component Assembly and Building 11 4. 5 Curing and Vulcanizing 12 4. 6 Inspection and Finishing 135. tyre manufacturing process flow chart pdf The tire production process is a very meticulous and complex Compounding is the operation of bringing together natural rubber, process oil, carbon black, accelerator and other additives, each of which contributes certain properties to what is called a compound. Rubber Processing and Shaping Production of rubber goods consists of two basic steps: 1. Production of the rubber itself Natural rubber is an agricultural crop Synthetic rubbers are made from petroleum 2. Processing into finished goods, consisting of: In addition, molding is an important process in tire production This section describes the process used by tire manufacturers to produce tires and the costs associated with this production process. Also described are the products, byproducts, and coproducts produced by rubber tire manufacturers. Production Process2 The 4 Balance Unit Visual Inspection Vulcanization Tire Building Calender Tire Cord Cutting Unit (specific angles) The Parts You Need for a Smooth Manufacturing ProcessRating: 4.70 / Views: 957